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If you’re struggling to determine which type of packaging box to use for shipping something to the other side of the world, you’re not alone. With so many options available, such as corrugated, rigid, and folding cartons, it can be challenging to know which one to choose. While corrugated and cardboard boxes may seem similar to the untrained eye, they differ significantly in terms of functionality. Let’s look at a few reasons why corrugated packing boxes make the better choice for packaging. Structure The structure is one of the most significant differences between cardboard and corrugated packaging boxes. Cardboard boxes are made from a single layer of paper board, usually made out of recycled paper pulp. This paperboard is cut, folded, and glued together to form a box. These packaging boxes are usually lightweight and can be shaped into different sizes. On the other hand, corrugated boxes are made from several layers of paper. They consist of a fluted layer sandwiched between two flat layers. The corrugated layer is made from a wavy or rippled material that makes the box strong and durable. The flat layers are usually made from a thinner paperboard than that used for cardboard boxes. The layers are glued together to form a strong, rigid structure that can withstand heavy loads and rough handling. Strength One of the main advantages of corrugated packing boxes over cardboard boxes is their strength. The added layer of corrugation makes them more durable and better able to withstand the stresses of shipping and handling. Corrugated boxes are also less likely to bend, collapse, or break open when stacked or dropped. They are therefore a popular choice for transporting fragile or heavy items, such as electronics, glassware, or machinery. Cardboard boxes, by comparison, are less sturdy than corrugated boxes. They are more prone to crushing, tearing, or puncturing, especially if they are overloaded or subjected to rough handling. Cardboard boxes are suitable for lighter items, such as clothing, books, or toys, but may not be strong enough for heavier or more delicate products. Weight Another key difference between cardboard and corrugated packaging boxes is their weight. Corrugated packing boxes are generally heavier than cardboard boxes of the same size and strength. This is because they contain more material and are more robust. The weight of a corrugated box can add to its shipping cost, especially if it needs to be transported over long distances or by air. On the other hand, cardboard boxes are generally lighter and more compact than corrugated boxes. This makes them easier to handle and more cost-effective to ship. However, their lighter weight may also make them more susceptible to damage during shipping or handling. Cost The cost of a packaging box is usually a significant factor in deciding which type to use. Corrugated boxes are generally more expensive than cardboard boxes due to their added strength and durability. The manufacturing process for corrugated boxes is also more complex than that for cardboard boxes, which can drive up the cost. However, the presence of multiple corrugated box suppliers in the market can make the pricing competitive and easier on the pocket. Cardboard packing boxes, by contrast, are less expensive to produce and easier to customize. They are often used for retail packaging, where branding and design are essential but the cost is a significant factor. The lower cost of cardboard boxes can also make them more attractive for businesses that need to ship large volumes of products regularly. However, structural integrity might not make it the best choice for the same especially when shipping delicate material. Customization Both cardboard and corrugated packaging boxes can be customized to meet specific packaging needs. However, corrugated boxes offer more customization options than cardboard boxes. They can be printed with high-quality graphics and branding, making them ideal for retail packaging or marketing purposes. Corrugated boxes can also be made in a wider range of sizes and shapes, including specialty designs such as telescoping, hinged, or die-cut boxes. Cardboard packing boxes, by comparison, are more limited in terms of customization options. They can be printed with simple graphics or logos but may not have the same level of visual impact as corrugated boxes. Cardboard boxes also have fewer shape and size options, which may limit their suitability for certain products or applications. It’s important to understand what kind of packing boxes your product needs, here at Nirmal Packaging Industries we fully understand that and are ready to help you make the better choice for your business. We’re not just a corrugated box supplier, we’re the packaging advisor you need.